Hot start conditioner (TCS)

A closed, insulated and heated mixing chamber,  in which a mixture is heated with dry steam by a shaft which can rotate in two directions. Generously sized paddles, adjustable in both height and pitch, create a homogeneous mixture and a hygienic process. Two PT 100 temperature sensors register the preset temperature after which the electro-pneumatically controlled flap of the outlet is opened.

Features

  • Mixer housing in AISI 304, Base plate construction in heavy duty steel.
  • Solid mixer shaft in AISI 304 with interchangeable paddles, adjustable  in both height and pitch.
  • Paddle holders in AISI 304, paddles in Hardox.
  • Interchangeable built-in scrapers at endplates.
  • Electro-pneumatically controlled flap in outlet.
  • Directly driven by gear motor or timing belt-driven by electric motor.  Gear motor must always be controlled by frequency converter! Exclusive  frequency converter.
  • Large inspection doors with safety switch.
  • 2 temperature sensors PT 100.
  • 1x 3” steam inlet and 2x 1½” inlet for liquids.
  • Mixer housing, inspection doors and outlet insulated with rock-wool.
  • Electric heating system with adjustable thermostat 30-110 °C.

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Advantages

  • A 100% guarantee that the mixture, right from the first kilo,  undergoes the desired thermal treatment in order to combat  bacteria, such as salmonella.
  • Homogeneous mixing and hygienic process.
  • Optimum absorption of steam and liquids.
  • Bypass system, for non-thermally treated mixtures at start of production or at emergency stop, is no longer required.
  • Robust construction of the housing.
  • Easy to clean.
  • Simple design.

Range of Hot Start Conditioners

Timing Belt Driven

Type Capacity (tph) Motor Power(KW)
450×2000 15 11
500×2500 20 11
500×3000 25 15
700×3000 30 15


Direct Drive

Type Capacity (tph) Motor Power(KW)
450×2000 15 9,2
500×2500 20 15
500×3000 25 15
700×3000 30 18,5